How to Replace Front Window Regulator 91-01 Ford Explorer

Difficulty: Intermediate · About 60 min · Ford Explorer

Replace the front power window regulator on a 1991–01 Ford Explorer, securing the glass before drilling out the original regulator rivets.

Steps

1. Remove the door trim panel

   Release the door-panel fasteners and lift the panel away carefully. Disconnect the switch wiring and remove the moisture barrier enough to access the regulator.

2. Raise and secure the window

   Reconnect the window switch temporarily and raise the glass fully. Tape it securely to the door frame so it cannot drop while the regulator is removed.

3. Remove the motor and regulator

   Drill out the regulator rivets and unbolt the motor. Disconnect the wiring and feed the harness through the door opening, then remove the motor followed by the regulator.

4. Install the replacement regulator

   Feed the new regulator into the door first and route the harness through its original path. Reinstall the motor and track using suitable fasteners that match the application.

5. Attach and test the glass

   Reconnect the wiring and operate the regulator enough to align it with the glass. Remove the tape, attach the window to the track, and cycle it to check smooth operation.

6. Reassemble the door

   Reseal the water shield and reconnect the door-panel harnesses. Align the panel with its clips, press it into place, and reinstall the trim fasteners.

Check your vehicle’s repair manual for exact specifications and fit.