How to Replace Radiator Fan Shroud 01-05 BMW 325Xi
Difficulty: Intermediate · About 60 min · Bmw 325xi
Replace the radiator fan shroud, including the fan clutch assembly, on a 2001-2005 BMW 325Xi.
Tools you will need
- Ratchet
- 5mm hex wrench
- Torque wrench
- Fan clutch wrench
- 10mm socket
- 3/8 inch impact gun
- T25 Torx driver
Parts and supplies
- Radiator fan shroud
Steps
- Disconnect the battery
Disconnect the negative battery terminal.
- Remove the air intake duct
Pry its retaining clips up and lift it out.
- Remove the old fan and shroud
Unplug the electrical connectors, remove the fan's T25 bolt, pry the shroud's push clip free, then with a 32mm fan clutch wrench and impact gun, loosen the clutch from the engine side and spin it off without dropping it before lifting the fan and shroud out together.
- Install the new shroud and fan
Transfer the old fan sensor onto the new shroud, insert the fan and shroud together, thread the fan onto the engine with the clutch wrench and impact gun and torque it to about 22-29 ft-lb, press the shroud's push clip back in, tighten the T25 bolt, then reconnect both electrical connectors.
- Reinstall the air intake duct
Set it back in place and press its clips in.
- Reconnect the battery
Reconnect the negative terminal and tighten its bolt.
Check your vehicle’s repair manual for exact specifications and fit.