How to Replace Engine Intake 05-10 Chrysler 300
Difficulty: Intermediate · About 60 min · Chrysler 300
Replace the engine air intake baffle on a 2005–2010 Chrysler 300 by removing the bumper cover and intake duct, then reconnecting all electrical and air connections.
Tools you will need
- Socket Extensions
- Flat Blade Screwdriver
- Complete Metric Wrench Set
- Ratchet
- Trim Tool Set
- Complete Metric Socket Set
Parts and supplies
- Engine air intake baffle, if replacement is needed
Steps
Remove the air box and intake hose
Disconnect the breather and sensor connector, loosen the intake clamps, and remove the air-box lid and filter. Unbolt the air box, lift it out, and detach the intake tube.
Release the bumper cover
Remove the retainers from both wheel wells and the upper bumper edge, then remove the belly-pan fasteners. Disconnect the marker and fog-light plugs before easing the cover forward.
Remove the intake baffle
Remove the baffle fastener and guide the duct forward and down through the opening. Check that no clips or wiring remain attached before pulling it free.
Install the baffle
Place the replacement baffle in its original route and align its mounting point. Start the fastener by hand and secure it without overtightening the plastic fitting.
Restore the air box and intake
Return the air box and filter to their mounts. Reconnect the intake tube, sensor plug, and breather hose, then tighten the clamps so the intake seals evenly.
Reinstall the bumper cover
Reconnect the marker and fog-light plugs, align the bumper cover with its guides, and reinstall the upper, belly-pan, and wheel-well fasteners. Check that all edges are secure.
Check your vehicle’s repair manual for exact specifications and fit.