How to Replace Brake Kit 02-05 GMC Envoy XL
Difficulty: Intermediate · About 110 min · Gmc Envoy
Replace pads and rotors on the front brakes of a 2002–2005 GMC Envoy XL. Secure the vehicle, keep the caliper hose unloaded, and tighten brake and wheel fasteners to exact vehicle specifications before testing.
Tools you will need
- Floor jack
- Jack stands
- 19mm socket
- 17mm socket
- 18mm socket
- Ratchet
- Large C-clamp
- Brake parts cleaner
- Torque wrench
Parts and supplies
- Front brake pads
- Front brake rotors
Steps
Lift and remove the wheel
Loosen the wheel nuts on the ground, raise the truck at approved points, and secure it on jack stands. Remove the wheel and inspect pad and rotor wear.
Remove the caliper and rotor
Remove the caliper bolts and support the caliper so its hose is not stretched. Remove pads and slides, take off the bracket, then remove the rotor using controlled force if it is stuck.
Install the new rotor and pads
Seat the replacement rotor and check bracket slides move freely. Clean pad hardware, retract the piston with a clamp, install the pads and caliper, and tighten fasteners to vehicle specification.
Reinstall the wheel and test
Tighten wheel nuts in a star pattern to specification, lower the truck, and pump the pedal until firm. Check for leaks or warnings and test brakes at low speed before normal driving.
Check your vehicle’s repair manual for exact specifications and fit.