How to Replace Exterior Door Handle 00-07 Toyota Highlander
Difficulty: Advanced · About 100 min · Toyota Highlander
Replace an exterior rear door handle on a 2000–2007 Toyota Highlander and reconnect the lock actuator and interior handle cables.
Tools you will need
- 10mm Socket
- T25 Torx Driver
- T30 Driver
- Phillips Head Screwdriver
- Trim Tool Set
Parts and supplies
- Exterior rear door handle
Steps
Remove the door panel and inner handle
Release the pull and handle trim, remove the panel screws, and lift the panel off the sill. Disconnect the interior handle cables and remove the handle fastener, then release the lock cables from the handle.
Remove the lock actuator and outside handle
Peel back the vapor barrier carefully, unplug the actuator, and remove its fasteners. Release the exterior handle end cap and Torx fasteners, slide the handle rearward, then withdraw it through the door opening.
Install the exterior handle and actuator
Position the replacement handle, fit its grommets and retainers, and tighten the Torx fasteners. Reinstall the lock actuator, secure its mounting bolts, reconnect the wiring, and verify the exterior handle rod and lock move freely.
Restore cables and door trim
Reattach and seal the vapor barrier, reconnect both interior handle cables and lock rods, then reinstall the interior handle. Reconnect the window switch, hang the panel and press its clips home, then reinstall the screws and trim.
Check your vehicle’s repair manual for exact specifications and fit.