How to Replace Rear Brakes 03-14 Volvo XC90
Difficulty: Intermediate · About 90 min · Volvo Xc90
Replace rear brake pads and rotors on a 2003–2014 Volvo XC90, keeping the caliper supported, restoring the ABS wire routing, and seating the pads before driving.
Tools you will need
- Socket Extensions
- Torque Wrench
- 14mm Socket
- Hammer
- Jack Stands
- 19mm Socket
- Brake Parts Cleaner
- Anti-Seize Grease
- Brake Grease
- 10mm Socket
- Ratchet
- Wire Brush
- Floor Jack
- 1/2 Inch Breaker Bar
Parts and supplies
- Rear brake pads
- Rear brake rotors
- Wheel lug bolts
Steps
Remove the rear wheel
Raise the vehicle slightly and loosen the wheel bolts. Support the vehicle securely, remove the bolts, and lift the wheel away from the hub.
Remove the caliper and rotor
Remove the retaining spring and slider caps, free the ABS wire from its clips, and remove the caliper bracket fasteners. Support the caliper assembly so its hose is not stretched, then remove the pads, rotor, and rotor retaining bolt.
Prepare and fit the rotor
Clean rust from the hub face and apply only a thin film of anti-seize to the hub surface. Clean the new rotor with brake cleaner, install it, and refit its retaining bolt.
Install the pads and caliper
Clean the pad contact areas and apply brake grease sparingly at the contact points and slider hardware. Install the pads, refit the caliper and bracket, and tighten all fasteners to the vehicle's specifications.
Reinstall the wheel and seat the pads
Return the ABS wire to its original clips and reinstall the retaining spring and slider caps. Fit the wheel, torque its bolts to specification, then press the brake pedal repeatedly until firm before moving the vehicle.
Check your vehicle’s repair manual for exact specifications and fit.