How to Replace Front Brakes 00-07 Toyota Highlander
Difficulty: Intermediate · About 90 min · Toyota Highlander
Replace front pads and rotors on a 2000–2007 Toyota Highlander, clean the hub and slide hardware, and confirm a firm brake pedal before a cautious road test.
Tools you will need
- Large C-Clamp
- Socket Extensions
- Torque Wrench
- Hammer
- Rust Penetrant
- Jack Stands
- Complete Metric Wrench Set
- Brake Parts Cleaner
- Flat Blade Screwdriver
- Paper Towels
- Bungee Cord
- Anti-Seize Grease
- Complete SAE Socket Set
- Ratchet
- Floor Jack
- 1/2 Inch Breaker Bar
Parts and supplies
- Front brake pads
- Front brake rotors
Steps
Raise the vehicle and remove a wheel
Loosen the wheel nuts, raise and support the front securely, then remove the wheel. Keep the fasteners clean and inspect the visible brake components.
Remove the caliper and pads
Push the piston back slightly to create clearance, then remove the caliper slide bolts. Support the caliper from the suspension and remove the pads and slide hardware.
Remove the caliper bracket and rotor
Remove the bracket bolts and lift the bracket away. Slide the rotor off the hub; if it is rust-bound, use a suitable puller or controlled tapping while protecting the hub.
Clean and prepare the components
Brush rust from the hub and clean the bracket, clips, and slide pins. Apply brake lubricant sparingly to designated contact areas and clean both sides of the new rotor.
Install the rotor and pads
Place the replacement rotor on the hub and secure it temporarily with a lug nut. Reinstall the bracket, pads, and caliper, tightening fasteners to the vehicle's specification.
Refit the wheel and test
Reinstall the wheel and torque lug nuts to specification in a star pattern. Pump the pedal until firm, check fluid level, and test braking at low speed before normal driving.
Check your vehicle’s repair manual for exact specifications and fit.