How to Replace Exterior Door Handle 95-05 Pontiac Sunfire
Difficulty: Intermediate · About 30 min · Pontiac Sunfire
Replace an exterior door handle on a Pontiac Sunfire by releasing its riveted mounting and confirming the latch rod moves freely afterward.
Tools you will need
- 1/8 Inch Drill Bit
- Drill
- T30 Driver
- Flat Blade Screwdriver
Parts and supplies
- Exterior door handle
- Coarse threaded replacement fasteners
Steps
Remove the old exterior handle
Support the door glass and protect the paint around the handle. Drill out the original rivets, remove the lock assembly screws, and ease the handle from the door.
Disconnect the latch rod
Release the colored retaining clip and detach the rod from the handle. Note the rod position so it can be connected to the replacement correctly.
Install the replacement handle
Connect the latch rod to the new handle and seat the handle in the door opening. Refit the lock mechanism and secure the handle with suitable replacement fasteners.
Test before restoring trim
Operate the outside handle and lock with the door open, confirming the latch releases and returns. Check that the rod is not binding before reinstalling the door panel.
Check your vehicle’s repair manual for exact specifications and fit.