How To Replace Exhaust Tailpipe 96-99 Subaru Legacy
Difficulty: Intermediate · About 45 min · Subaru Legacy
Replace the muffler and tailpipe on a Subaru Legacy, supporting the exhaust during removal and checking for leaks after installation.
Tools you will need
- Floor Jack
- Jack Stands
- 9/16 Inch Socket
- 9/16 Inch Wrench
- Flat Blade Screwdriver
- Rust Penetrant
Parts and supplies
- Muffler and tailpipe assembly
- Exhaust flange gasket
Steps
Raise and support the vehicle
Park on level ground, let the exhaust cool completely, and support the vehicle on approved stands. Apply penetrant to the flange fasteners and exhaust hangers.
Remove the old exhaust assembly
Support the muffler, remove the flange fasteners, and separate the joint. Release the rubber hangers and lower the muffler and tailpipe without pulling on other exhaust sections.
Install the replacement exhaust
Fit the new assembly into its hangers and align the flange with a sound gasket. Start the fasteners by hand and tighten evenly to the vehicle specification.
Check clearances and leaks
Confirm the exhaust is centered and does not touch the body or suspension. Start the engine briefly and check the joint for leaks before lowering the vehicle.
Check your vehicle’s repair manual for exact specifications and fit.