How to Replace Radiator Cooling Fan Assembly 98-04 Dodge Intrepid
Difficulty: Advanced · About 90 min · Dodge Intrepid
Replace the radiator cooling fan assembly, including removing the headlights for access, on a 1998-2004 Dodge Intrepid.
Tools you will need
- 13mm socket
- Socket extensions
- Flat blade screwdriver
- 7mm wrench
- 7mm socket
- 10mm socket
- Ratchet
- Needle-nose pliers
Parts and supplies
- Radiator cooling fan assembly
Steps
- Remove the headlights
Pop and secure the hood, remove the top bolts with a 7mm socket, pull the headlight up and out, then unplug its wiring harness.
- Remove the front panel
Remove the radiator mount panel's push clips and 10mm and 13mm bolts, then disconnect the hood release cable if desired or just tuck the panel aside carefully.
- Remove the radiator fan
Pull out the locking tab and unplug the radiator's wiring connector, remove the fan's four 10mm bolts, then pull it up and out.
- Install the new fan
Transfer the bottom clip to the new fan, clip it down into place, then bolt it down with the 10mm socket.
- Reinstall the front panel
Put the cover back into place (being careful with the hood release cable), then replace all the 10mm and 13mm bolts and push clips.
- Install the headlights
Plug in the bulbs and harnesses, fit the headlights into place, then secure each with its two 7mm bolts.
Check your vehicle’s repair manual for exact specifications and fit.