How to Replace Headlight Housing 06-10 Ford Explorer
Difficulty: Beginner · About 30 min · Ford Explorer
Replace the headlight housing on a 2006–2010 Ford Explorer, transferring the bulbs and reconnecting the harnesses before checking beam operation.
Tools you will need
- 8mm socket
- Ratchet and extensions
Parts and supplies
- Headlight assembly
- Headlight bulbs as needed
Steps
Remove the old headlight
Remove the three 8mm bolts securing the headlight bracket. Pull the housing forward and unplug its electrical connectors.
Transfer or replace bulbs
If the new assembly does not include bulbs, twist each bulb base counterclockwise and remove it. Disconnect the bulb plugs, connect them to matching replacement bulbs, and lock the bulbs into the new housing.
Install the replacement headlight
Reconnect the housing harnesses and align the bracket holes with the vehicle mounts. Reinstall the three 8mm bolts and confirm the housing is seated evenly.
Test and aim the lights
Test low and high beams and any turn signal functions in the assembly. Check headlight aim against a wall and adjust according to the vehicle procedure if needed.
Check your vehicle’s repair manual for exact specifications and fit.