How to Replace Front Right CV Axle Assembly 2001-2009 Volvo S60
Difficulty: Advanced · About 180 min · Volvo S60
Replace the passenger-side front CV axle on the Volvo S60 shown. The work requires supporting the vehicle and separating suspension components; protect the ABS wiring and avoid letting the axle or hub load the brake hose.
Tools you will need
- 19mm socket
- 18mm wrench
- T40 Torx bit
- axle tools
Parts and supplies
- Passenger-side CV axle assembly
Steps
Remove the wheel and free the ABS lead
Raise and support the vehicle securely and remove the passenger front wheel. Remove the sway-bar end-link nut while holding the stud with a Torx bit if it spins. Carefully release the ABS wire grommets and brackets without pulling on the wire.
Separate the strut and steering knuckle
Remove the strut-to-knuckle fasteners while supporting the knuckle. Separate the necessary suspension connection to allow the hub to move outward, keeping the brake hose and ABS lead unstressed.
Remove the axle
Release the axle from the hub and transmission using the appropriate method for this application. Catch any fluid that escapes. Do not damage the seal or allow dirt into the transmission opening.
Install and verify
Seat the replacement axle fully in the transmission and hub, then restore the suspension, ABS wiring, end link, and wheel. Tighten all fasteners to Volvo specifications and check for leaks and abnormal noises after a cautious road test.
Check your vehicle’s repair manual for exact specifications and fit.