How to Replace Fuel Door Hinge 01-07 Volvo V70

Difficulty: Beginner · About 20 min · Volvo V70

Replace the fuel door hinge on a 2001–2007 Volvo V70 and reconnect the fuel cap tether after fitting the new hinge.

Steps

1. Remove the fuel door and old hinge

   Support the fuel door and release its tether wire. Drive out the hinge rivets with a punch, retain any washers, then release the metal clip and plastic hinge retainers to remove the old hinge.

2. Fit the replacement hinge

   Align the new hinge with the mounting holes and seat its pins evenly, tapping directly on the pins without striking the painted door. Refit the retaining clip, press the fuel door into the hinge until its tabs engage, and reconnect the tether.

3. Check fuel door alignment

   Open and close the fuel door several times to confirm it latches flush and does not rub the body. Ensure the tether remains attached and the filler cap area is unobstructed.

Check your vehicle’s repair manual for exact specifications and fit.