How to Replace Outer Tie Rod Ends 03-09 Toyota 4Runner

Difficulty: Advanced · About 75 min · Toyota 4runner

Replace the outer tie rod ends on a 2003-2009 Toyota 4Runner, preserving the original toe setting with a turn count.

Steps

1. Remove the wheel

   Loosen the 21mm lug nuts, then raise and support the truck and pull the wheel.

2. Remove the old tie rod end

   Loosen its jam nut, pull the cotter pin, back off the 19mm castle nut, tap the knuckle with a hammer to break the stud loose, then unscrew the outer tie rod from the inner one, counting the turns it takes so you can match it on the new part.

3. Install the new tie rod end

   Thread the new tie rod onto the inner tie rod using the same turn count, seat its stud in the knuckle, install and torque the castle nut to about 67 ft-lb, turning further only to line up the cotter pin hole, fit a new cotter pin and bend it over, then tighten the jam nut against it.

4. Reinstall the wheel

   Torque the lug nuts to about 83 ft-lb, then have the front end aligned since the tie rod length was disturbed.

Check your vehicle’s repair manual for exact specifications and fit.