How to Replace Radiator Overflow Bottle 96-07 Ford Taurus
Difficulty: Intermediate · About 50 min · Ford Taurus
Replace the radiator overflow bottle, including a possible stuck lower bolt, on a 1996-2007 Ford Taurus.
Tools you will need
- Ratchet
- Socket extensions
- Phillips head screwdriver
- 10mm socket
- 7/32 inch socket
- Hammer
- Center punch
- Drain pan
- Slip-joint pliers
Parts and supplies
- Radiator overflow bottle
Steps
- Disconnect the old bottle
With the engine cold, loosen both upper hose clamps with pliers and separate the hoses, remove the bottle's 10mm bolts, then with a drain pan ready, lift the bottle up and off.
- Free a stuck lower bolt if needed
Remove the inner fender's Phillips screws and its 7/32 inch bolt, pry out its rubber plug, then punch the stuck bolt out with a hammer and punch.
- Install the new bottle
Set it into place, reconnect both hoses and tighten their clamps, fasten the 10mm bolts, then fit a new bolt and nut if you had to punch the old one out.
- Reassemble the wheel well
Line up the inner fender, fasten its Phillips screws and 7/32 inch bolt, then press the rubber plug back in.
Check your vehicle’s repair manual for exact specifications and fit.