How to Replace Headlight Assembly 01-04 Volvo V70

Difficulty: Intermediate · About 100 min · Volvo V70

Replace a headlight assembly on a 2001–2004 Volvo V70 after removing the bumper cover and wiper arm for access.

Steps

1. Remove the front bumper cover

   Release the upper clips and bumper trim, remove the headlamp wiper arm and bumper fasteners, then draw the cover forward. Disconnect its wiring and washer hoses before placing it on a padded surface.

2. Remove the headlight assembly

   Remove the plastic bumper mount panel fasteners and headlamp mounting bolts. Pull the assembly forward, unplug the main harness and turn signal connector, and lift the lamp away without scratching the fender.

3. Install the replacement headlight

   Transfer any reusable trim to the new lamp, reconnect both electrical plugs, and position the assembly in its mounts. Start all fasteners loosely, align the lamp, then tighten the hardware to the vehicle specification.

4. Reinstall the bumper and test

   Refit the side bumper mount and cover, reconnect washer hoses and wiring, and reinstall the wiper arm and retainers. Test all headlamp functions and wiper operation, then check headlight aim before driving at night.

Check your vehicle’s repair manual for exact specifications and fit.